wire rope specifications pdf
IMPROVED PLOW STEEL / EXTRA IMPROVED PLOW STEEL. Per Ft. (3.17 kg/m) Wire rope Includes standard products such as wire ropes composed of strand (s) of ø0.03mm wires as well as special wire ropes composed of strand (s) of ø0.013mm ultra-fine wires. specifications and properties that can affect its performance and service life. Loos and Company manufactures wire rope, cable, and strand to the military, O.E.M., or international specifications below. Preformed Wire Rope jjjjjjj08 8. If constructional stretch in the wire rope is of concern, safety factors can be increased. Apply first clip one base width from dead end of rope. Bethlehem Mining Rope Length Tolerance Standard tolerance on “as-ordered” lengths is +/-.5%. Wire Rope Inspection and Examination 1&1 Internet Again, apart from visual inspection prior to use, wire ropes should be subject to periodic inspection by the watchman … Materials of Wire RopesWrought IronCast SteelCopperBronzeStainless steel wire by ropes made with Dyneema®. Douglas Material Specification “Wire strand, aircraft, nonflexible, tin-over-zinc coated”. Tensile strength: 40–85 kg/mm2. Only use … We can provide different types and specifications. 1993 Specifications CSJ 2266-02-095 SPECIAL SPECIFICATION 1850 Wire Rope/Cable Safety System 1. For other classes or wire rope not mentioned, it may be necessary to add additional clips to the number shown. (tons of (inches) (lbs.) By splicing eyes into the ends of wire ropes and/or installing spelter, swaged, or wedge sockets, or other end terminations, basic wire rope can be transformed into an almost infinite variety of rigging products and assemblies. MIL-DTL-6117 - Wire Rope Assemblies, Aviation, Swaged Type . wire rope termination used for any application is the obligation of the user. Double Braided Pulling Rope (7) QWIKline™ Polyline (3) QWIKtape™ Pull Tape (19) + Show More - Show Less. 1.3.4 Lay direction of a wire rope 1.3.5 Rope design 1.3.6 Fill factor of a rope 1.3.7 Lay types of wire ropes 1.3.8 Low-tension wire ropes 1.3.9 Types of rope cores (abbreviated designations according to EN 12385-2) 1.3.10 Semi rotation-resistant wire ropes 1.3.11 Rotation-resistant wire ropes 1.3.12 Wire rope lubricant & Re-lubrication 2. – English) - 10/2018 Page 8 IMPORTANT: Wire ropes are used in a variety of different applications. For reasons of clarity, all The sling legs of single part spliced, double part spliced and endless and double part, Grommet types are covered by this Indian Standard. three and four leg slings for use with wire ropes of nominal diameter ranging from 8 mm to 44 mm. 92.5% 89% 2-1/8 in. And we are the only manufacturer in the world that is QPL qualified, API Spec 9A certified, and registered The following other standards and specifications were used: EN10264-1: 2012-3 Steel wire and wire products - Steel wire for ropes - Part 1: General requirements ... Wire ropes are used in a … Galvanized steel wire rope is widely used in many fields. Turnback ‘Dead end’ ‘Live end’ It is important to ensure wire rope clips are installed properly. 3.5 stranded wire rope, n—an assembly of strands laid helically in one or more layers around a core. Wire Rope Diameter Tolerances Wire rope diameter tolerances are normally -0 +5%. 719379) Minimum Breaking Strength Required = 147,500 Lbs. defined in specifications. While in the prestretcher, overall lengths and inter-mediate tower and suspender points can be measured to close tolerances under prescribed tensions. 1. For example, a wire rope with a strength of 5,000 pounds may be used with a total working load of 2,500 pounds, which means that the cable is operating with a safety factor of 2. We apply thorough design and manufacturing controls – including complete material trace-ability. (See 1926.1417). WIRE ROPE SPECIFICATION CARBON STEEL & GALVANIZED Galvanized steel wire rope, supplied by Rize is manufactured to exacting stan-dards and statistically tested to verify the breaking … in compliance with EN12383-4 and EN13157. 6 × 19 Class IWRC 6 × 37 Class IWRC Approx. Last previous edition approved in as A/ AM – 09ε2. Outline of Wire Ropes 9〜18 Wire Rope Standard 19〜81 ① Cross Lay Rope / 19〜23 ② Parallel Lay Rope (Super-Rope) / 24〜40 ③ Super-Coat Rope / 41〜43 ④ Wire Rope with Profile Wires / 44 … involving use of the wire rope in question must be prohibited until: • Employer complies with the wire rope manufacturer’s established criterion for removal from service, or with a different criterion that the wire rope manufacturer has approved in writing for that specific wire rope. The KimSwage range is made to the same strict tolerances as our KimFlex and cable laid slings. Wire Rope Guidelines (Version 1. Nom. Type: 2.0 General The WRSF described by these specifications shall be of the four (4) rope type, capable of roadside or How wire rope slings are used HitCHes How wire rope slings are configured to lift a load is called a hitch. For OSHA (Construction) applications, see OSHA 1926.251. MIL-DTL-83420. Download File PDF Wire Rope User Manual 4th Edition ... with ancillaries.It is the purpose of this paper to give the results of tests of about 300 cables selected under the specifications of the … SPECIFICATION: RR-W-410D. (656.1 kN) Approx. Read important warnings and information preceding wire rope section. Wire Rope & Strand Characteristics. Wt. Weight nominal Breaking Load inches (mm) Construction lbs/ft (kg/m) tons (kn) Refer to Table 1 in following these instructions. Some types and sizes of wire rope including diameter, fiber and weight. Standard: A411-08, ASTM B498, ISO 7989-2. The 6x25 Filler Wire (FW) Rope is the most flexible rope in the 6x19 classification. 3.5 stranded wire rope, n—an assembly of strands laid helically in one or more layers around a core. The wire rope covered by this specification shall be of 19 x 7 (see 3.5.1) or 10 x 7 (7 x 19 IWRC) (see 3.5.2) construction according to the diameter of the wire rope as specified in table I. 5. (Copies of these documents … inspect wire rope during installation to identify any areas which may have been damaged in shipment or while in storage on the job site. Apply Rear drum: 550 mm P.C.D. According to Federal Specifications RR-W-410D, preformed, right regular lay, strand core, drawn galvanized. 6 x 25 FILLER WIRE WITH FIBER CORE 6 x 25 FILLER WIRE WITH IWRC *Listed for comparison only. wire rope termination used for any application is the obligation of the user. wt / ft. - Lbs. Wire Rope and Cable Locks shall be as … Traction steel ropes Wire Rope Specification 5 WW diameter tolerances—fiber core only Diameter Loaded Rope Unloaded Rope Out of Round inches decimal equivalent minimum maximum … Wire rope, flexible, for aircraft control (supersedes MIL-W-83420, MIL-C-5424 and MIL-W-1511) DMS 2454. Weight = 2.13 Lbs. Size Ropes are referred to by a diameter. Apply first clip one base width from dead end of rope. make wire rope of drum drive the hook up and down. 3.5.1 … Uncoil wire rope carefully to avoid kinking or inducing a twist. The Wire Rope Sling User’s Manual Third Edition is published by the Wire Rope Technical Board and is the culmination of a joint effort between the domestic wire rope manufacturers and … This specification has the widest range of applications and meets the requirements of most equipment. Wire Rope & Slings Wire Rope 80 D/d - Basket Hitch Effect Tests have shown that when a sling body is bent around a diameter, the nge tr thse hg n ofs t li si eaecd r se. steel to the stranding and closing of the wire rope. EMH Wire Rope Hoists. Rope capacity is 175 m working length and 335 m storage length. Specifications PDF. Wire diameter: 0.20–9 mm. Rope guide is wear resistant, Efficiency ratings for wire rope end terminations are based upon the catalog breaking strength of wire rope. Yarbrough Cable stocks wire rope inventory from 1/16 inch through 4-1/2 inch diameter. develop wire rope specifications and standards, such as ASTM A1023. Monday, February 5, 2018 / Categories: Blog What is Wire Rope? All wire rope shall have a U.B.S. Understanding the Specifications and Construction Wire rope is a complex piece of mechanical machinery with a number of different – other end with thimble and hook. • Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” - 7/8” sizes, and 90% for sizes 1” through 3-1/2”. Most wire ropes are made with round wires. inspect wire rope during installation to identify any areas which may have been damaged in shipment or while in storage on the job site. 3.6 Wires: 3.6.1 finish and quality of coating, n—the condition of the Dimensions and Specifications: Hoist Model: EM 5000Z: Trolley Type: Top Running for Double Girder Cranes: T. T: Engineered Material Handling : Author: Darryl L. Kozel Created Date: QPL-83420 *. Wire Rope & Slings Wire Rope 80 D/d - Basket Hitch Effect Tests have shown that when a sling body is bent around a diameter, the nge tr thse hg n ofs t li si eaecd r se. A hand tucked splice is made by passing the wire rope around a thimble or forming an eye and splicing the dead end (short end) into the live end (long end) of the rope. Turnback ‘Dead end’ ‘Live end’ It is important to ensure wire rope clips are … Due to the mechanical requirements of the specification structural wire rope is made differently from traditional six or eight stranded running ropes. Wire ropes and wire seizing strands covered by this specification shall be of the following types, classes, constructions, and sizes as specified (see 6.2 (b)). Profile of Tokyo Rope Mfg. For additional information, see page 444. It is the most widely used of all wire ropes. Per ASME A17.1b-2009/CSA B44b-09 8.6.3.2 and ASME A17.6-2010 1.10.5, where one suspension rope has been damaged during installation or … Received Septe mber 3, 2015. 1.3.4 Lay direction of a wire rope 1.3.5 Rope design 1.3.6 Fill factor of a rope 1.3.7 Lay types of wire ropes 1.3.8 Low-tension wire ropes 1.3.9 Types of rope cores (abbreviated designations … The 6.0” diameter sling is made from an 8-strand wire rope for increased flexibility. galvanized steel wire rope. This center is usually composed of a separate 7×7 wire rope designated as IWRC. One additional full tuck Galvanized wire Specification Material: Mild steel wire, high carbon steel wire. M, T and Standard SP (trolley gauge) dimensions plus weight shown in adjacent tables. Scott Charters 2019-01-04T05:44:32-06:00. We employ the most experienced, talented, licensed engineers in the industry to design solutions for your application. Bethlehem Mining Ropes, however, are manufactured to a tolerance of -0 +21/2%. Turret pull-in … DOI: / … ˝ ˚ 5˚ 4 ˜ 08 ˚4 <’ 3˚ 1 3 ˜8 / ˝ ˜ ˚ -’ 3˚13 ˜8 ˜ 0 ˚ ˚ <’ 3˚ 3 ˜8˙ 44 2 m ˝ 473 4 38 ˇ g4h ˝? 6 x 7 + FC jjjjjjjjjjjj16 2. Wire Rope Cores jjjjjjjjj08 6. THESE ARE DEVELOPMENTAL SPECIFICATIONS AND THEY SHALL PREVAIL OVER THOSE PUBLISHED IN THE STANDARD SPECIFICATIONS. In the example above, each individual wire is arranged around a central wire to form a 7-wire strand. Cable/Wire Rope Construction Cross-Sections for 7x19 Construction 6 and 27). 3) Steel core ropes are slightly stronger than fibre core ropes, because they have slightly more steel, ie they have a steel centre. Wire Rope is a complex piece of machinery, in many cases containing hundreds of moving parts. Note: Rope lengths listed above denote drum capacity and may differ from actual rope lengths supplied when machinery is shipped. Wire Rope Specification Sheet www.LexcoCable.com 6 × 19 & 6 × 37 Class Wire Rope, Stainless Steel Type 302 / 304 Diameter (in.) WIRE ROPE Wire Rope Handling and Storage Always wear gloves to protect your hands when working with wire rope. WIRE ROPE SPECIFICATION CARBON STEEL & GALVANIZED Galvanized steel wire rope, supplied by Duro Dyne is manufactured to exacting standards and statistically tested to verify the breaking strength. All wire rope shall have a U.B.S. d D/d ratio is the ratio of the diameter around which the sling is bent, divided by the body diameter of the sling. 1/4" 5,880 6,800 0.116 J45 5/16" 9,160 10,540 0.180 K45 3/8" 13,120 15,100 0.260 L45 7/16" 17,780 20,400 … Equalize loading on multiple leg slings 14. • Sizes 1/8” through 2-1/2” and 3” have forged bases. grooves for rope, preventing rope overlap. WWR is a member of Domestic Wire Rope and AWRF and shares its commitment to ensuring that our products are of the most superior quality … Prestretching greatly reduces the constructional stretch of the structural strand or wire rope and improves the overall elastic stability. WIRE ROPE SPECIFICATION CARBON STEEL & GALVANIZED Galvanized steel wire rope, supplied by Duro Dyne is manufactured to exacting standards and statistically tested to verify the … This Item will govern for the furnishing, and installation of a wire … wire rope and lifting gear 2009/2010 hoisting and material handling grade 8 & grade 10 chain eyebolts and eyenuts lashing equipment webbing slings ... More ropes and full specifications available at www.steelwirerope.com Alternatively call SWR on 01442 210749. Wire Rope Specifications 777 SERIES 1 Liftcrane - Boom No. Strength Diameter wt./ft. 6 x 19 + FCjjjjjjjjjjjj17 3. Aircraft cable is very versatile and is used for everything from hoisting ropes and tie … wire rope from service. This definition, however, does not cover Turn back specified amount of rope from thimble or loop. of 5 times the published W.L.L. Most lifts use one of three basic hitches. Where breaking strength is important, IWRC parallel lay ropes are recommended. ...Where flexibility is important, FC (Fiber Core) cross lay ropes are recommended. ...Where resistance to bending fatigue is important, ropes made of strands with as many wires as possible are recommended. ...More items... ASTM A1023 PDF. Wire Rope & Slings. (a) Wire ropes must meet the crane or wire rope manufacturer's specifications for size, type and inspection requirements. Apply Technical Specifications provided by Mazzella Lifting Technologies TrucknTow.com 14300 Schaefer Hwy Detroit MI 48227 888.918.8150 6x19 Fiber & Steel Core Wire Rope Weight & Nominal Strength Charts 6/19 Fiber-Core Wire Rope Approx. Wire ropes and wire seizing strands covered by this specification shall be of the following types, classes, constructions, and sizes as specified (see 6.2 (b)). Download The Full Wire Ropes Specifications PDF. API SPEC 9A, 27th Edition, August 2020 - Specification for Wire Rope This standard specifies the minimum requirements and terms of acceptance for the manufacture and testing of steel wire … ROPE USE A wire rope can be simply considered as an assembly of several strands laid helically in different possible arrangements in order to bear axial loads. Comparing 1x19, 7x7 & 7x19 Wire Rope Designs Wire rope specifications usually classify a piece of aircraft cable by the number of wires in each strand as well as the number of … 95% 92.5% 1-1/8 through 2 in. Allow for sling angles when forcing choker 16. IT IS NOT INTENDED FOR AIRCRAFT USE but designed for industrial and marine applications. In the absence of the manufacturer's specifications, follow the requirements for removal criteria located in this section, including Table 1. G-411 meets the performance requirements of Federal Specification FF- -276b Type II, except for those provisions required of the contractor. characteristics and specifications, and the criteria used The wire may be made of steel, iron, or other metal in for the selection of wire rope. Wire ropes shall be of the size and spaced per manufacturers printed specifications. Outline of Wire Ropes 9〜18 Wire Rope Standard 19〜81 ① Cross Lay Rope / 19〜23 ② Parallel Lay Rope (Super-Rope) / 24〜40 ③ Super-Coat Rope / 41〜43 ④ Wire Rope with Profile Wires / 44〜50 ⑤ Elevator Rope / 51〜58 ⑥ Rotation-Resistant Rope / 59〜68 ⑦ Cable Laid Rope / 69〜70 Industrial Wire Rope 7390 Harrison Avenue Cincinnati, Ohio 45247 (888) 345-0919. THE STANDARD SPECIFICATIONS, SERIES 2001, ARE AMENDED BY THE FOLLOWING MODIFICATIONS AND ADDITIONS. Bethlehem Mining Ropes, however, are manufactured to a tolerance of -0 … Exceptions are stranded wire ropes consisting of three or four outer strands that may or … Turn back specified amount of rope from thimble or loop. For general rules for selection of wire rope and strand see 6.3 and tables L and LI. Rope diameter 36 mm Drum diameter 32.7” Rope speed (ft/min) 0–252 With change gear box (ft/min) 0–515 Rope capacity 1st layer 180 ft The winches are outstanding in their compact design and easy assembly. This Safety Alert addresses the importance of verifying the condition and manufacturing of wire rope terminations used in various systems that utilize wire rope in a load-handling capacity (e.g., lifesaving appliances, cranes, lifting slings). Handling and Care of Wire Rope jjj13 1. Union, a WireCo WorldGroup brand, produces wire rope for a variety of applications – each with their own exacting specifications. Proper application, maintenance, storage and handling must be adhered to at all times so that it may be used to its maximum potential, both in safety and performance. WIRE ROPE 8 WIRE ROPE INDUSTRIES ATLANTIC TOLL FREE: 866-201-0140 WIRE ROPE SLING COMPONENTS Dimensions Performance Series® Diameter inches (mm) Standard Eye inches Minimum Length Thimble Eye inches Eye Hook Tons Sliding Hook Screw Pin Shackle A B feet W x L Carbon Alloy inches inches 6 x 26 E .I .P .S . CERTEX: We Set the Standard For Wire Rope Terminations. Wire Rope & Strand Terminations(18) Wedge Sockets(4) Spelter Sockets(7) Swage Sockets(3) Thimbles(4) Wire Rope Grips; Synthetic & Wire Rope Slings(7) Synthetic Slings(3) Wire Rope Slings(4) Chain Slings & Components(43) NOBLE10™ Grade 100(10) pewag Grade 100(17) Lifting Grade 80(16) As detailed in 29 CFR 1926.1413A)(1), wire rope (a)(2)(ii)(should not be used when it exceeds six breaks in multiple strands in any lay length or three breaks in any single … Galvanized wire rope sizes are in here: Construction: 1 × 7 (Galvanized) Diameter: 3/8" (9.5mm) Tensile Strength: 18,000lbs. KimFlexBraidedSlings. To be fit for purpose, it must also ensure other features, like resistance to side loads, flexibility, handling and stability. In fact, other lay specifica - tions are considered exceptions and must be requested … In fact, other lay specifica - tions are considered exceptions and must be requested when ordering. 2086 Exchange Drive St. Charles, Missouri 63303 (866) 852-9714 01051.01 GENERAL. Small diameter 7×7 and 7×19 construction wire rope is commonly referred to as “aircraft cable”. 2.1.1 Lug-suspended hoist - … Standard Wire & Cable Co. your fast, dependable source TWELFTH EDITION Corporate Offi ce California 2050 E. Vista Bella Way Rancho Dominguez, CA 90220 (310) 609-1811 (800) 326-0006 FAX: (310) 609-1862 E-Mail: salesrd@standard-wire.com Protect rope from physical abuse, inclement weather, and corrosive materials. Monday, February 5, 2018 / Categories: Blog What is Wire Rope? •Wire core wire rope (IWRC) must not be used at temperatures above 400°F. Clutch and braking functions on the fr ee fall system are provided by a Co., Ltd. 3〜8 Outline of Wire Ropes 9〜18 Wire Rope Standard 19〜81 ① Cross Lay Rope / 19〜23 ② Parallel Lay Rope (Super-Rope) / 24〜40 ③ Super-Coat Rope / 41〜43 ④ Wire Rope with Profile Wires / 44〜50 ⑤ Elevator Rope / 51〜58 ⑥ Rotation-Resistant Rope / 59〜68 For reasons of clarity, all detailed information cannot be provided and every conceivable operational case cannot be covered in these guidelines. If more clips are used than shown, amount of rope turn back should be Title This standard covers the requirements of single, 3121 : 1981 double and triple sheave pulley blocks of Rigging screws and stretching … VerTiCal eye and eye HiTCH If one eye of the sling is attached to the lifting hook and the other eye is attached to the load, this is called a vertical eye and eye, or straight, hitch. Rope capacity is 125 m working length and 335 m storage length. Wire Rope Industries Ltd) 44/0 Trans Canada Highway, Pointe Claire, Quebec Canada H8R 0B6 Tel: ,0-+403+586+8600 www)wirerope)com SERVICE REPRESENTATIVE SURELIFT … Wire ropes and wire seizing strands covered by this specification shall be of the following types, classes, constructions, and sizes as specified (see 6.2 (b)). Wire Rope Hoists Base Mounted Single Reeved 20 Ton 4 Part Single Reeving 4/1 To complete Model Number insert following in place of asterisk *S for Single Speed, V for VariableDrive **4 … wire rope. ˇ gˇh "8 WIRE ROPE COMPONENTS Wire rope consists of three basic components: 1) Individual wires Wire ropes are usually ⅜” in diameter or larger, while cables or cords are smaller. Though this little distinction exists in aircraft and marine cables, wire ropes and cables are synonymous in most other ways. A strand is made up of two or more wires twisted around a center wire. Each strand is made up of 7, 19, or 37 wires. Wire rope is a complex mechanical device that has many moving parts all working in tandem to help support and move an object or load. 2 main winches 66,200 lbs including wire ropes (492 ft) and 66 ft boom, consisting of A–frame, boom foot (23 ft), boom head (23 ft), boom section (20 ft), 121,500 lbs basic counterweight, …
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